American Flyer #302AC Restoration:
The days of setting up my fathers trains in an upstairs bedroom had almost vanished from memory until those trains were transferred from my parents basement to my attic. My childhood memories of these American Flyer trains weren’t of them chugging around a Christmas tree or in a spare bedroom, but that of a screwdriver in my hand taking them apart in hopes of resurrecting them. During my first “restoration” of these trains, I was lucky if I could even tie my own shoes, let alone measure the ohm’s across an armature or solder wires to a truck rivet. By this point, you have probably grasped the sarcasm of my first “restoration” and realized that I completely butchered these poor toy train relics. Let’s pray my second attempt at a restoration goes a little more smoothly.
Funny story about this picture...after finishing this article I reached out to my mom and asked if she had any pictures of me playing with the trains. I guess the memory of the screwdriver in hand was not only a memory!
Before we get into the nitty-gritty of this restoration, I want to clarify that my skill and experience with restoring these great American Flyer trains is absolutely zero. The knowledge I have acquired thus far has solely been from scraping the internet, watching YouTube videos, joining forums, and talking with people who know and love these trains. In the beginning, I was doubtful that I would even attempt this project. Gathering information and learning these trains has been a feat in and of itself. I fear the resources and awareness, not to mention the parts, of these antiques are slowly diminishing. The initial goal of this project was not only restoring these trains to their previous splendor, but also wiping the cobwebs off of the memories I have of them. Since then, I have added a third goal which is helping to continue their legacy through sharing my gained experiences.
That attic box full of American Flyer trains.
When opening that box in the attic for the first time in 25 years, the sight was not pretty. Shells and pieces of two steam engines that I remember taking apart, painting…straight up demolishing, were all over the box. Before I knew what I had, I realized that they were both very similar but very different at the same time. After some online searches I became familiar with the two locomotives, American Flyer #300 and American Flyer #302AC. The main differences between these two are the Choo-Choo (makes the choo-choo noise), smoke feature, and where the remote control unit is located. Regardless of their differences, I thought that these engines were similar enough where I could piece one together from all of their combined parts. I came to realize that is not the case.
Unfortunately, after I acquired the manual, Gilbert American Flyer – Factory Service Manual Parts List and Diagrams Reference Book – S-Gauge Steam Locomotives 1946-1966 from AmericanFlyerExpress.com, I soon realized that I have nowhere near all the parts to complete even one of the engines. After cataloging and inspecting all of the parts that I had, I soon realized that, along with lost parts, I was going to need to replace many of the parts simply due to their age and overall condition. Between their time in a damp, dark and dingy basement and my younger self destroying them, these trains need some serious help.
HISTORY
My A.C. Gilbert American Flyer locomotive, catalog number 302AC, comes from a long line of Atlantic Reading Railroad (how ya doin’ Monopoly fans) prototypes with the road name, “Reading Lines” stamped on the tender. The Reading Company controlled a network of tracks that ran from northeastern Pennsylvania’s coal region to Philadelphia from 1924-1976.
Reading Lines was the road name logo of trains belonging to the Reading Company.
The American Flyer Atlantic series engines are in the 4-4-2 wheel configurations, which is a 4 leading, 4 driving, and 2 trailing wheel setup. Gilbert produced seventeen models in this Atlantic wheel layout consisting of 299, 300, 301, 300AC, 302, 302AC, 303, 305 (appeared in the 1951 – #D1637 catalog but not known to be produced), 307, 308, 21030, 21034, 21100, 21105, 21106, 21107, 21160, and 21161. Early on Gilbert invented a model number schema where the last digit explained the features of the locomotives, 0: motor only, 1: choo-choo, 2: smoke and choo-choo, 3: knuckle coupler, 4: whistle, 5: whistle and pull-mor, 6: extended motor, whistle, and pull-more wheels. If you take my 302AC, the last digit “2” denotes my engine has both the smoke and choo-choo feature. The “AC” designates the motor being universal in that it will run on both AC and DC power since American Flyer did have a history of producing some DC only powered motors.
An example of the 4-4-2 wheel configurations, which is a 4 leading, 4 driving, and 2 trailing wheels
These Atlantic locomotives were provided in Gilbert’s least expensive kits. Gilbert even states in their 1951 catalog, “The lowest priced smoke-puffing train set you can buy, anywhere!”. From my research, I have found the 302AC was featured in American Flyer catalogs from 1948, 1951, and 1952. However, an unclear locomotive body difference between catalog pictures is the discrepancy in hand rails and connecting rods. In catalogs 1948 – D1508, 1951 – D1640, and 1952 – D1667 the illustrations show the 302AC having the differences while in catalog 1952 – D1677 the handrails are part of the cast boiler body and the connecting rod configuration matches my 302AC version. Also, to add to the confusion, some catalogs show locomotives with “302” stamped below the boilers window with the “AC” absent, while the catalog text description states it’s a “302AC”. Regardless of all misnomers, I believe my engine to be from kit 501T: “Atlantic” Three-Car Freight Set with Smoke and Choo-Choo, which was featured in the 1952 – D1677 catalog. This kit contained the rolling stock, as described by the Gilbert catalog, No. 640 Hopper Car, with gray finish, No. 642 Box Car, with red railroad finish, and No. 638 Red Caboose, with complete detail. Two of which I still have in that attic box…
The American Flyer Number 638 Red Caboose from the kit 501T.
The American Flyer Number 640 Hopper Car from the kit 501T.
AMERICAN FLYER CATALOGS
CONCLUSION
I am looking forward to this project and I hope you AF experts chime in when you see I am struggling or just want to provide some input. I am having just as much fun researching these great trains as I am working on the restoration.
I want to give a special thanks to Mike from AmericanFlyerExpress.com for granting me permission to use the part diagrams, Chuck from MyFlyerTrains.org for his scans of the vintage American Flyer catalogs, Doug from Port Lines Hobby Supplies for his knowledge about and parts for this restoration, and everyone at the ModelTrainForum.com for helping answer all of my questions.
PRE-RESTORATION PICTURES
American Flyer #302AC Restoration: Introduction
The days of setting up my fathers trains in an upstairs bedroom had almost vanished from memory until those trains were transferred from my parents basement to my attic. My childhood memories of these American Flyer trains weren’t of them chugging around a Christmas tree or in a spare bedroom, but that of a screwdriver in my hand taking them apart in hopes of resurrecting them. During my first “restoration” of these trains, I was lucky if I could even tie my own shoes, let alone measure the ohm’s across an armature or solder wires to a truck rivet. By this point, you have probably grasped the sarcasm of my first “restoration” and realized that I completely butchered these poor toy train relics. Let’s pray my second attempt at a restoration goes a little more smoothly.
Funny story about this picture...after finishing this article I reached out to my mom and asked if she had any pictures of me playing with the trains. I guess the memory of the screwdriver in hand was not only a memory!
Before we get into the nitty-gritty of this restoration, I want to clarify that my skill and experience with restoring these great American Flyer trains is absolutely zero. The knowledge I have acquired thus far has solely been from scraping the internet, watching YouTube videos, joining forums, and talking with people who know and love these trains. In the beginning, I was doubtful that I would even attempt this project. Gathering information and learning these trains has been a feat in and of itself. I fear the resources and awareness, not to mention the parts, of these antiques are slowly diminishing. The initial goal of this project was not only restoring these trains to their previous splendor, but also wiping the cobwebs off of the memories I have of them. Since then, I have added a third goal which is helping to continue their legacy through sharing my gained experiences.
That attic box full of American Flyer trains.
When opening that box in the attic for the first time in 25 years, the sight was not pretty. Shells and pieces of two steam engines that I remember taking apart, painting…straight up demolishing, were all over the box. Before I knew what I had, I realized that they were both very similar but very different at the same time. After some online searches I became familiar with the two locomotives, American Flyer #300 and American Flyer #302AC. The main differences between these two are the Choo-Choo (makes the choo-choo noise), smoke feature, and where the remote control unit is located. Regardless of their differences, I thought that these engines were similar enough where I could piece one together from all of their combined parts. I came to realize that is not the case.
Unfortunately, after I acquired the manual, Gilbert American Flyer – Factory Service Manual Parts List and Diagrams Reference Book – S-Gauge Steam Locomotives 1946-1966 from AmericanFlyerExpress.com, I soon realized that I have nowhere near all the parts to complete even one of the engines. After cataloging and inspecting all of the parts that I had, I soon realized that, along with lost parts, I was going to need to replace many of the parts simply due to their age and overall condition. Between their time in a damp, dark and dingy basement and my younger self destroying them, these trains need some serious help.
HISTORY
My A.C. Gilbert American Flyer locomotive, catalog number 302AC, comes from a long line of Atlantic Reading Railroad (how ya doin’ Monopoly fans) prototypes with the road name, “Reading Lines” stamped on the tender. The Reading Company controlled a network of tracks that ran from northeastern Pennsylvania’s coal region to Philadelphia from 1924-1976.
Reading Lines was the road name logo of trains belonging to the Reading Company.
The American Flyer Atlantic series engines are in the 4-4-2 wheel configurations, which is a 4 leading, 4 driving, and 2 trailing wheel setup. Gilbert produced seventeen models in this Atlantic wheel layout consisting of 299, 300, 301, 300AC, 302, 302AC, 303, 305 (appeared in the 1951 – #D1637 catalog but not known to be produced), 307, 308, 21030, 21034, 21100, 21105, 21106, 21107, 21160, and 21161. Early on Gilbert invented a model number schema where the last digit explained the features of the locomotives, 0: motor only, 1: choo-choo, 2: smoke and choo-choo, 3: knuckle coupler, 4: whistle, 5: whistle and pull-mor, 6: extended motor, whistle, and pull-more wheels. If you take my 302AC, the last digit “2” denotes my engine has both the smoke and choo-choo feature. The “AC” designates the motor being universal in that it will run on both AC and DC power since American Flyer did have a history of producing some DC only powered motors.
An example of the 4-4-2 wheel configurations, which is a 4 leading, 4 driving, and 2 trailing wheels
These Atlantic locomotives were provided in Gilbert’s least expensive kits. Gilbert even states in their 1951 catalog, “The lowest priced smoke-puffing train set you can buy, anywhere!”. From my research, I have found the 302AC was featured in American Flyer catalogs from 1948, 1951, and 1952. However, an unclear locomotive body difference between catalog pictures is the discrepancy in hand rails and connecting rods. In catalogs 1948 – D1508, 1951 – D1640, and 1952 – D1667 the illustrations show the 302AC having the differences while in catalog 1952 – D1677 the handrails are part of the cast boiler body and the connecting rod configuration matches my 302AC version. Also, to add to the confusion, some catalogs show locomotives with “302” stamped below the boilers window with the “AC” absent, while the catalog text description states it’s a “302AC”. Regardless of all misnomers, I believe my engine to be from kit 501T: “Atlantic” Three-Car Freight Set with Smoke and Choo-Choo, which was featured in the 1952 – D1677 catalog. This kit contained the rolling stock, as described by the Gilbert catalog, No. 640 Hopper Car, with gray finish, No. 642 Box Car, with red railroad finish, and No. 638 Red Caboose, with complete detail. Two of which I still have in that attic box…
The American Flyer Number 638 Red Caboose from the kit 501T.
The American Flyer Number 640 Hopper Car from the kit 501T.
AMERICAN FLYER CATALOGS
CONCLUSION
I am looking forward to this project and I hope you AF experts chime in when you see I am struggling or just want to provide some input. I am having just as much fun researching these great trains as I am working on the restoration.
I want to give a special thanks to Mike from AmericanFlyerExpress.com for granting me permission to use the part diagrams, Chuck from MyFlyerTrains.org for his scans of the vintage American Flyer catalogs, Doug from Port Lines Hobby Supplies for his knowledge about and parts for this restoration, and everyone at the ModelTrainForum.com for helping answer all of my questions.
PRE-RESTORATION PICTURES
So very, very informative and excited to watch your progress.
Good luck with the restoration.
My twin brother had American Flyer trains in 1953. His had white paint in the smoke stack with smoker and chuffed. It was a 302 plastic cab.
Mine was a cast metal cab and looked identical.
I just found out that the 302 AC was a cast cab so that is what I had.
I back into Flyer last year buying the Lionel American Flyer Polar Express set with a 2-8-4 steamer configuration. It runs great with a headlight that is constantly bright and not affected by voltage and train speed. The smoker works great and it can blow smoke rings at a very slow speed.
I am now going to add 302 and 302 AC link coupler sets to my platform.
The new Lionel Fast rack 40” curves work better than the Original 36 “ curves and the New Lionel AF trains will not come off the track running max speed.
So, how is progress? I am attempting to do pretty much the same thing with my Dad’s. I am still trying to figure out what year my 302AC is.
It is coming together slowly. I have the entire engine and tender rebuilt and running like a Ferrari. I am now working on the paint job. The problem is, I have a too many restorations going on at the same time!
Hi, Bruce. My 302 with plastic body has a date stamped inside the locomotive body at the top, It is from 1952. Perhaps yours may have the remnant of a date there also.
Eric: Enjoyed your comments. I’m slowly building up my own collection. That magic moment when an old AF is on the track, power applied, and the thing moves is so gratifying. Bringing something back to life as old as I am is also taking me on a historical journey.
Hi – a coworker asked me to look at his old train. It appears to be the 302AC with the hopper car, caboose etc. Sounds like the kit you described. Anyway I’m diving in! Starting this weekend. Wish me luck.
I have an old 302AC that my dad had as a child. It works fairly well, only I have to turn the power dial up and down multiple times to get it to go, or to get it to switch directions. I don’t mind opening it up to clean and inspect things. Am curious if you have any other updates and/or photos of your progress so I know what to look for. Thank you for all the parts pictures you provided above.